Full automatic carton folder gluer and stitcher inline machine
Auto Gluer&Stitcher has feeding unit, folder unit, stitch unit and Alignment correction unit. Frequency adjust speed, easy operation. Automatic folding, automatic counting, automatic stacking output. Everage stitch speed is 80meters/min, 40-70 pieces. Glue speed is 170meters/min, 100-300pieces.
A, Feeding Unit
1.Belt leading edge suction paper-moving method is accurate and reliable.
2. Using high-grade electromagnetic clutch and electromagnetic brake system, the paper feeding department can be controlled separately, and the operation is simple and reliable.
3.Press wheel adjustable, suitable for cardboard thickness is 2-12mm
4. The front baffle and belt of the paper supply department can be adjusted left and right.
1.Main motor adopt frequency adjust speed, system no noise, easy control and stable.
2. Adopt imported high friction belt to convey cardboard and fold automatically.
Counting Accumulator
1. Using digital control, the operation is simple and reliable. It can input data without stopping machine, count automatically and output accurately.
2.It has the function of rectifying deviation and adjustable deviation.
3.Pneumatic counting and pushing method is adopted, which is reliable, accurate and fast.
1.Machine dimension: L1400*W3500*H1700 weight:6tons
2.motor power: 380V 11KW special energy saving
3.The main components are imported ones.
4.Motor: Taiwan Taibang Hangzhou Zhenyu
Siemens electrical components Delta PLC
Operation considerations:
1) When adjusting the left and right width, special attention should be paid to the limit position of the inside and the outside. When approaching the limit, the switch should be switched off to avoid burning down the gear reducer motor.
2)All the belts on the machine should not be adjusted too tightly, which will make the connecting parts of the belts detached or shorten the service life. Paper belts need special protection.
Lubrication and Maintenance
Lubrication and maintenance are very important for the normal operation of equipment and prolonging the life of the machine. Maintenance people and operators of equipment must regularly inspect and check the operation of each part, find out problems and deal with them in time.
| Nos | Name | Brand | Place of origin | Note |
| 01 | Head servo motor | Mitsubishi(0.75Kw) | Japan | 1set |
| 02 | Feeding servo motor | Mitsubishi(3.0Kw) | Japan | 1set |
| 03 | PLC,Photoelectric switch and proximity switch | OMRON | Japan | 1set |
| 04 | Contactors, Circuit Breakers | Shilin | Taiwan | |
| 05 | Head reducer | Liming | Taiwan | 1set |
| 06 | Intermediate relay | Siemens | Germany | |
| 07 | Air cylinder,solenoid valve | Airtac | Taiwan | |
| 08 | Touch screen | Weinview | Taiwan | |
| 09 | Knife | Made byJapan Alloy Tungsten Steel | Stand wear and tear |
| 10 | Bottom die | Made by Japan Alloy Tungsten Steel | Corrosion resistance |
| 11 | Gear reducer | OTT or zhongda | Shanghai | 1set |
| 12 | Worm gear and worm reducer | Zhenyu | Hangzhou | 2sets |
| 13 | Bearing | NSK | Japan | |
| 14 | Synchronization wheel and belt | Oyite | Germany Switzerland | 8 |
Main spares and function:
★Japan Mitsubishi double servo drive, accurate, mechanical transmission part reduced, can effectively reduce the failure rate of machinery.
★Head reducer brand Liming Taiwan.
★Gear reducer brand is Ott Shanghai.
★Taiwan Weinview touch screen,parameter (Nail distance, number of nails, type of nails, rear baffle)change easily.
★Full system adopt Japan Omron PLC control system.
★The rear electric baffle is driven by stepper motor, with accurate size and convenient size change.
★Optoelectronic and proximity switches adopt Japanese Omron brand.
★Intermediate relay adopts German Siemens brand.
★Contactors and circuit breakers adopt Taiwan Shilin brand.
★Cylinder and solenoid valve adopt Taiwan Yadeke brand.
★The bottom die and blade are made of Japanese alloy tungsten steel (wear resistant).
★The whole set of nail heads are made of Japanese die steel and processed with computer gongs.
★It can nail Single nail/double nail/strengthen nail,and can meet the different requirements of different customers for nail kinds.
★It takes only one minute to change the size of carton and adjust the nail distance of carton, which saves much time and is easy to operate.
★It can nail box with&without cover.(with or without cover should be explained when order the machine).
★The front feeder folds automatically, and the feeder adjusts the order. It can store 100 orders and change orders with one key.
★The back section has automatic counting function. The number of finished sheets can be sent to the end of the conveying machine according to the set number (1-99), which is convenient for packing and binding.
★Machine speed:800nails/Min
★Nail distance:30-120mm, adjustable
★Electric adjustment of paper press rubber wheel clearance.
★Order-based adjustment of the whole machine ,Machine can store 100 pieces of orders.
| Max size(A+B)X2 | 2400mm | Min length A | 170 mm |
| Min size(A+B)X2 | 680mm | Max height D | 700 mm |
| | | Min height D | 150 mm |
| Min size(C+D+C) | 260mm | Maximum nail tongue widthE | 35 mm |
| Min rocking coverC | 100mm | Max feeding height | 1200mm |
| Max rocking coverC | 400 mm | Max length A | 750 mm |
| Max width B | 450 mm | Min width B | 150mm |
| Speed(nail/min) | 800 | Nail numbers | 1-99 |
